POLYURETHANE COATING-UP-450

POLYURETHANE COATING-UP-450

Specification Data

Type

A two-pack, high-solids colored coating based on acrylic polyol resin with non-yellowing polyisocyanate hardener.

Uses

Used for wooden, metal, FRP products and steel structures such as ships, vehicles, bridges, oil

refineries, power stations, pulp factories, chemical plants etc.

Characteristics

˙High gloss and excellent appearance.

˙Excellent weather resistance with gloss and color retention.

˙Excellent resistance to chemicals.

˙Excellent adhesion, hardness, flexibility and abrasion resistance.

Color

A broad range of colors is upon customer request.

Finish

Gloss

VOC values

Volume Solids

336 g/L , use No.736 thinner to thin up 5% (378 g/L) or 15% (445 g/L).

Above 57%

Theoretical Coverage

36 m2/Gal(386.8 ft2/Gal)9.5 m2/L(102.2 ft2/L)6.8 m2/Kg(73.2 ft2/Kg)(DFT :2.4 mils)

Dry Film Thickness

Service Temperature

Preceding Coats

1.6~3.2 mils per coat.

Dry film thickness in excess of 3.2 mils (80 microns) per coat is not recommended

Continuous : 200℉Non-Continuous :250℉

EP-999GF Epoxy High Solids Glass Flake Coating / No.1002 Epoxy Primer / No.1006 Epoxy Zinc Rich Primer / No.1007 Epoxy Red Lead Primer / No.1009 Epoxy Red Oxide Primer / No.1050 Epoxy M.I.O. Primer / No.1061 High Solids Epoxy Coating / No.700 One Pack Polyurethane Maintenance Primer

Performance Data

Test Method

System

Results

ISO 4628-6-07ISO 4624-02

Cyclic Corrosive Test

Blasted Steel

1 ct. IZ-01 (75 microns)

1 ct. EP-999GF(150microns)

1 ct. UP-450 (60 microns)

Chalking rating : 0.5

Original adhesive strength : 5.2 MPa

Percentage of adhesive strength retention after cyclic corrosive test : 62.9%(3.27 MPa)

ASTM F963

Soluble Heavy Metals Test

1 ct. UP-450

n.d.(Sb、As、Cd、Cr、Pb、Hg、Se)

Except UP450#yellow

CNS 15200-5-3

Flexibility

1 ct. UP-450

No cracking and peeling on film

CNS 15200-7-6

Impact resistance

1 ct. UP-450

No cracking and peeling on film

CNS 15200-5-6

Adhesiveness between layers

1 ct. EP116

1 ct. UP-04 PU intermediate

1 ct. UP-450

No abnormality

CNS 15200-6-1

Alkali resistance

1 ct. EP116

1 ct. UP-04 PU intermediate

1 ct. UP-450

No abnormality

CNS 15200-6-1

Acid resistance

1 ct. EP116

1 ct. UP-04 PU intermediate 1 ct. UP-450

No abnormality

EPDM71UP450XV1.5

Test Method

System

Results

CNS 15200-7-4

Humidity and cool-heat cycling resistance

1 ct. EP116

1 ct. UP-04 PU intermediate 1 ct. UP-450

Withstand humidity and cool-heat cycling

CNS 15200-7-6

Accelerated weather resistance

1 ct. EP116

1 ct. UP-04 PU intermediate 1 ct. UP-450

Withstand accelerated weather resistance

test of 500hrs. Appearance : No blistering、cracking and peeling on film. Color difference: Not larger than reference sample.

Chalking grade: 0

Gloss retaining ratio(%): 87

Test reports and additional data available upon written request.

Certification

˙Norsok M-501-04 : Report number KV-12-08801XA-1 ( SGS Taiwan Ltd. )

˙CNS15665 K2247(2013) : Report number 140826373-1 (Taiwan Paint Industry Association)

Application Instruction

˙Surface preparation

General

Remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating.

Surfaces must be clean and dry. Moisture, grease, sludge, dust, corrosive salt must be thoroughly cleaned from substrate.

Primed Surfaces

Areas of

Breakdown and

Damage

UP-450 should always be applied over a recommended anti-corrosive coating scheme. The primer surface should be dry and free from all contamination and UP-450 must be applied within the overcoating intervals specified (consult the relevant product data sheet).

It should be prepared to the specified standard (Sa2 1/2 (ISO 8501-1:2007) or SSPC-SP6, Abrasive Blasting or SSPC-SP11, Power Tool Cleaning) and patch primed prior to the application of UP-450.

˙Mixing & Thinning

Mixing

Thinning

Mixing Ratio

Pot life

Mix base and hardener according to the mixing ratio and stir thoroughly.

Use PU Thinner (No.736) to thin up 5~15%.

Base : Hardener = 88 : 12 ( by weight )Some individual colors may be different.

3 hours at 25℃ ( mixture, 77℉)

˙Equipment

Spray Application

Airless

Spray

EPDM71UP450XV1.5

Avoid applying the paint in rainy or humid weather (the moisture above 85% RH), otherwise the adhesion will be affected by moisture of substrate and the paint film will be loss its gloss. All equipment must be cleaned immediately after use. When overcoating interval is exceeded, paint surface must be roughened to insure adhesion. Hardener cover must be tightly closed to avoid reaction with moisture in air to form bubbles and gelation.

Pump ratio 30:1 or greater

Tip size : 0.015’’~ 0.019’’

Output PSI : 2100~2500

Brush

Roller

Application by brush is applicable. For special condition please consult with product manufacturer.

Application by brush is applicable. For special condition please consult with product manufacturer.

˙Environment conditions

Condition

Coating

Surface

Environment

Humidity

Normal

20~30℃(68℉~86℉)

20~30℃(68℉~86℉)

20~30℃(68℉~86℉)

30~55%

Minimum

5℃(41℉)

5℃(41℉)

5℃(41℉)

0%

Maximum

35℃(95℉)

42℃(108℉)

42℃(108℉)

85%

Industry standards are for substrate temperatures to be 3℃(5℉) above the dew point . the product simply requires the substrate temperature to be above the dew point.

Caution : This Product is moisture sensitive in the liquid stage and until cured. Protect from high humidity ,dew and direct moisture contact until cures. Application and/or curing in humidities above maximum, or exposure to moisture from rain or dew may result in a loss of gloss and/ormicrobubbling of the product.

˙Curing Schedule

Surface Temp. &

50% Relative Humidity

Dry to Handle

Dry to Recoat &

Topcoat

5℃ (41℉)

18 hours

18 hours

15℃ (59℉)

10 hours

10 hours

25℃ (77℉)

4 hours

4 hours

35℃ (95℉)

1.5 hours

1.5 hours

˙Cleanup & Safety

Cleanup

Safety

Ventilation

Use PU Thinner (No.736) to clean. In case of spillage, absorb and dispose of in accordance with local applicable regulations.

Please read and follow all caution statements on this product data sheet and MSDS for this product.

Proper ventilation and protective measures must be provided during application and drying to keep solvent vapor concentrations within safe limits and to protect against toxic or oxygen deficient hazards.

˙Package, Handling & Storage

Shelf Life

Shipping

Weight

Storage

Temperature &

Humidity

Flash Point


Storage

Part A :Minimum 2 years under normal storage conditions

Part B :Minimum 1 years under normal storage conditions

Part A : 1 Gallon – 4.94kg5 Gallon – 24.1kg

Part B : 1 Gallon – 0.74kg5 Gallon – 3.3kg

5-35℃ (41-95℉)

0-90% Relative Humidity

Part A:25℃ (77℉)

Part B:47℃ (116℉)

Store in dry, shaded conditions away from sources of heat and ignition.